MEET FLANNEL
FROM:
Wool, cotton, or a blend of these fibers.
IS IT SUSTAINABLE?
Depends on the blend.
IS IT DURABLE?
Yes.
IS IT BREATHABLE?
Yes.
IS IT WARM?
Yes.
HISTORY:
The origins of flannel trace back to the 17th century in Wales and Scotland. People initially crafted the fabric from either wool or worsted yarn, and it was known for its warmth and durability. During the Industrial Revolution in the 18th and 19th centuries, flannel production expanded as textile mills emerged. The introduction of power looms and mechanized processes increased production efficiency.
In the 19th century, flannel shirts gained popularity, particularly among workers and outdoorsmen due to their warmth and comfort. Flannel shirts became associated with practicality and functionality. In the 20th century, flannel saw shifts in its perception and usage.
It became associated with various subcultures, such as the grunge movement in the 1990s. Flannel shirts became a fashion statement, embraced by musicians and youth culture.
Today, it is widely available and used for various clothing items, including shirts, pajamas, dresses, and blankets. It is produced using different fibers, such as cotton, wool, and synthetic blends, offering a range of textures, weights, and patterns.
PRODUCTION PROCESS:
The selected fibers are carded, a process where the fibers are cleaned, straightened, and aligned. This helps to create a more uniform and even texture. After carding, workers spin the fibers into yarn, which can be achieved using spinning machines or traditional spinning techniques, depending on the scale of production and desired quality.
Workers weave the spun yarn on looms to create the characteristic fabric. The weaving process interlaces the vertical (warp) and horizontal (weft) yarns to form a tight, warm, and fuzzy fabric.
Flannel fabric is often napped to enhance its softness and warmth. Napping involves brushing the fabric surface to raise tiny fiber ends, creating a fuzzy texture. This process can be done using mechanical brushes or specialized machines. After weaving and napping, the fabric undergoes finishing processes. These may include washing, dyeing, or printing to add color and patterns to the fabric. Some finishing treatments may involve the use of chemicals or dyes, which can impact the sustainability of the final product.
Inspectors check the finished flannel fabric for quality, addressing any defects or imperfections. Afterward, workers cut the fabric into suitable shapes and sizes for further garment or product manufacturing.
They sew the cut flannel fabric pieces together to create flannel garments or other textile products, such as blankets or bedding.
